Warehouse Design Tool

Size a warehouse.
Generate a report.

Answer a few questions about your project and get a professional warehouse design summary — building footprint, rack layout, area breakdown, and indicative cost estimate.

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I have operational data

Upload a product master CSV and order history to automatically size the warehouse from real inventory data.

Start with data →

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Design from requirements

I know my peak pallet count and operational requirements. Skip the data analysis and go straight to sizing.

Enter requirements →

Step 1 of 2

Upload Operational Data

Upload your Product Master and Order History CSVs. Key sizing metrics will be extracted automatically and pre-filled into the warehouse design form.

Product Master CSV

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Drop file or click to browse

SKU Code, dimensions, category, stock levels

Order History CSV (optional)

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Drop file or click to browse

Order lines, dates, volumes for throughput analysis

Step 2 of 2

Warehouse Design Inputs

Fill in the parameters below. Defaults are based on Australian standard practice (AS 4068-1993 pallets, AS 4084:2023 racking).

A. Project Details

Project Name

Client Name

Prepared By

Site / Location

B. Inventory Profile

Peak Pallet Positions Required pallets

Number of SKUs

Inventory Turns Per Year

Date Coding / FIFO Required?

C. Pallet Profile (AS 4068-1993)

Pallet Length mm

Pallet Width mm

Loaded Pallet Height mm

Max Pallet Weight kg

D. Racking Configuration (AS 4084:2023)

Rack Type

Pallet Levels High incl. ground

Pallets Per Bay (across beam)

Aisle Width mm

E. Building & Docks

Building Mode

Number of Dock Doors

Column Grid — Width mm

Column Grid — Length mm

F. Ancillary Areas

Dock Depth mm

Include Office / Amenities?

Office / Amenity Area m²

Battery / MHE Charging Area m²

Step 3 of 3 — Report

Warehouse Design Summary

New Warehouse

Prepared By: —

Date:

Mode: Greenfield

—

Gross Building Area (m²)

—

Total Rack Positions

—

Dock Doors

—

m² per Pallet Position

Building Footprint

Width (snapped)—

Length (snapped)—

Gross Area—

Column Bays Wide—

Portal Frames Long—

Storage as % of Gross—

Rack Layout

Rack Runs—

Bays per Run—

Run Length—

Pallet Levels—

Total Positions—

Surplus / Shortfall—

Area Breakdown

Zone		Area (m²)	% of Gross

Indicative Cost Estimate

Item	Qty	Unit	Total (AUD)

⚠ Indicative estimates only. Unit rates are based on typical Australian market conditions and should be validated with current market quotes before use in project budgeting. All figures exclude GST.

Design Checks

Input Parameters

Export Drawing

Requires the local Flask server to be running (python dc_design_tool/app.py). Each format uses the same layout geometry derived from your inputs above.

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2D DXF

Floor plan layout — GstarCAD / AutoCAD

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3D DXF

3D model with rack geometry — GstarCAD / AutoCAD

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IFC (Revit)

IFC4 BIM file — import into Autodesk Revit

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OpenUSD

USD stage for visualisation and digital twin

Size a warehouse.Generate a report.

I have operational data

Design from requirements

Upload Operational Data

Warehouse Design Inputs

Size a warehouse.
Generate a report.